Manufacturer and Exporter of : Dynamic Balancing Machine, Horizontal Balancing Machines, Horizontal Belt Driven Balancing Machines, Vertical Balancing Machines, Auto-correction Vertical Balancing Machines
Dynamic Balancing Machine
Introduction - Dynamic Balancing Machine
Machines Model HDM are horizontal type universal hard bearing balancing machines provided with Microprocessor based measuring panel HDM-8500 for balancing different shapes of rotors like rotors of electrical machines, crankshafts, cylinders, Gas Compressors, flywheels, turbine rotors, rotors of centrifugal pumps and any other type of rotors of rotating machines.
These machines feature a very simple operation. The working cycle is fully automatic. From safety point of view a double press push button starts machine, measures and stores the unbalance values on DPMs for two planes simultaneously and stops machine (with brake if machine is provided with electrical braking facility). The measuring cycle in general is less than 10 seconds for normal rotors, which can be accelerated within 5 seconds.
To have smooth and gradual acceleration models HDM 3,000/7,000/10,000/20,000 are provided with slip ring motors in order not to have damage to drive coupling as well other rotating parts in drive system like gears etc. The starting of these machines is done manually by cutting remittances of starter in 4 to 5 steps.
Key-board facility provided on measuring panel for correct data feeding of rotor with 1 digit accuracy for its dimensions like A, B, C, R1 & R2. Tolerance limits of both correction planes i.e. t1, and t2 can be fed, so that when rotor is balanced within the limits respective LED is glow up, indicating no further correction necessary. For other details please refer ‘Features of Measuring panel HDM-8500.’
Features - Dynamic Balancing Machine
- Digital display for unbalance indication
Amount and angle for unbalance for both planes displayed on separate DPMS. Hence linear accuracy is very good as compared to Analog meter. Accuracy ±1 Digit for amount and ±1 Degree for angle. - Digital display for RPM indication
A DPM is provided to indicate balancing speed continuously as a standard feature. - Auto Stop
No necessary to stop machine once started. It stops automatically after stabilization of unbalance results. - Simultaneous Indication
Amount and Angle of unbalance in both planes displayed simultaneously and remains displayed (Stored) till next run. This totally eliminates operation of plane selector and reduces additional time for stabilization of readings in other plane. - Key-board
Data of rotor dimensions and balancing tolerance i.e. values of A, B, C, R1, R2, tl1, tl2, are fed by key operation. Hence accuracy of data feedings accurate up to 1 digit. - Tolerance Indicators
Separate LEDS are provided for both planes which glow when unbalance is reduced within balancing tolerance. - Auto-range
Depending upon whether unbalance amount is more or less a respective course or fine range gets automatically selected till rotor gets balanced within tolerance limits. Multiplier operation is totally eliminated. - Data Store
Data of various rotors can be stored against respective rotor type nos. Hence no need of measuring of rotor dimensions or rotor data feeding when repeat balancing operation required. Just call rotor type no. and machine is ready for balancing. - Self Check
Panel is provided with “Self-Check” mode which checks proper functioning of digital displays, LEDs is cyclic operation. This helps immediate fault detection.
The balancing speed depends upon selection of the rotor diameter, where drive is to be given and the motor pulley diameter.
All the machines above operate on mains supply of 400 to 440 V, 3Ø, 50 cycles.
Due to constant R&D, specifications and features are subject to change without notice. The dimensions given above are approximate.
Additional Features on Demand - Dynamic Balancing Machine
- Printer
A matrix printer can be connected through available ‘FIE’ software. See sample printout. It shows trial runs till rotor is balanced within balancing tolerance. - FIE Software specially developed for balancing of. 2/4/6 throw crankshafts available on request.
Technical Specifications - Dynamic Balancing Machine
| Models | Unit | HDM-10 | HDM-30 | HDM-50 | HDM-100 | HDM-300 | HDM-650 | HDM-1,000 | HDM-3,000 | HDM-7,000 | HDM-10,000 | HDM-20,000 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Weight of Rotor | kg | 0.5-10 | 1-30 | 2-50 | 3-100 | 10-300 | 20-650 | 10-1,000 | 3-3,000 | 70-7,000 | 100-10,000 | 200-20,000 |
| Max. Weight on each pedestal | kg | 10 | 22.5 | 50 | 75 | 180 | 480 | 1,000 | 1,800 | 5,525 | 6,000 | 12,000 |
| Max. diameter of rotor over bed | mm | 400 | 600 | 1,000 | 1,000 | 1,200 | 1,400 | 1,600 | 2,000 | 2,400 | 2,400 | 3,000 |
| Max. distance from coupling end to extreme bearing center | mm | 480 | 480 | 1,000 | 1,350 | 1,650 | 1,850 | 3,000 | 3,100 | 3,200 | 3,200 | 3,200 |
| Min. distance between Roller bearings | mm | 75 | 75 | 75 | 90 | 110 | 300 | 350 | 450 | 560 | 560 | 660 |
| Rotor journal dia | mm | 5-50 | 5-50 | 5-100 | 10-150 | 20-120 | 20-160 | 25-140 | 35-200 | 55-350 | 55-350 | 60-400 |
| Balancing speed (n) | RPM | 1,000 | 700 | 600 | 500 | 500 | 400 | 300,600 | 250,500 | 200,400 | 200,400 | 200,400 |
| Power of drive motor | HP | 0.25 | 0.75 | 1.5 | 3 | 5 | 7.5 | 20 | 20 | 40 | 40 | 60 |
| Acceleration Capability (GD²n) | kgm²/s² | 0.29x10⁶ | 0.37x10⁶ | 0.81x10⁶ | 3.9x10⁶ | 8.56x10⁶ | 14.12x10⁶ | 88x10⁶ | 168x10⁶ | 216x10⁶ | 216x10⁶ | 301x10⁶ |
| Minimum unbalance mass measured | g | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 1 | 1 | 1 |
| Maximum unbalance mass measured | kg | 0.4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 40 | 40 | 40 |
| Unbalance reduction ratio | % | 95 | 95 | 95 | 95 | 95 | 95 | 95 | 95 | 95 | 95 | 95 |
| Minimum achievable unbalance per Rotor Weight (for max. weight or rotor) | gmm/kg | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 |
Accessories and Consumables - Dynamic Balancing Machine
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