Manufacturer and Exporter of : Universal Testing Machine (UTM Machines), Computerized Touch-Screen Control UTM, Electronic UTM, Electro Mechanical UTM, Analog UTM
Universal Testing Machine - UTM
Electronic Control Panel Series Universal 2020 (UTE):
Micro Controller based panel incorporating state of art technology with following features -
- Front panel membrane type key board for machine operation.
- LCD display.
- Data entry with membrane key board of test parameters including rupture %, peak etc.
- Panel communication with PC (RS 232 Protocol).
Features - Universal Testing Machine
- Loading accuracy as high as ± 1%
- Straining at variable speeds to suit a wide range of materials.
- Printer & PC graphs enables to study the behavior of the material.
- Motor driven threaded columns for quick effortless adjustment of lower cross-head-to facilitate rapid fixing of test specimen.
- Simplicity in reading because of digital readouts.
- Wide range of standard and special accessories, including load stabilizer
- Easy change from plain to threaded and screwed specimens.
- Large effective clearance between columns enables testing of standards specimens as well as structures.
- Simple controls for ease of operation.
- Robust straining frame of an extremely rigid construction.
- Safe operation ensured by means of safety devices.
- Fully enclosed and protected pressure transducer.
- USB port to transfer data to computer for analysis/storage evaluation etc.
- Manual control & release valve operation.
- Load Capacity : 100 kN, 200 kN, 400 kN, 600 kN, 1000 kN, 1200 kN, 1500 kN, and 2000 kN.
Application - Universal Testing Machine
'FIE' Electronic Universal Testing Machine is designed for testing Ferrous & Non-Ferrous materials under tension, compression bending, transverse and shear loads. Hardness test on metals can also conducted.
Machine Consists of -
Straining unit - Universal Testing Machine
This consists of a cylinder motor with chain and sprocket drive and a table coupled with the ram of the hydraulic cylinder, mounted on to a robust base.
The cylinder and the ram are individually lapped to eliminate friction. The upper cross-head is rigidly fixed to the table by two strengthened columns.
The lower cross-head is connected to two screwed columns which are driven by a motor. Axial loading of the ram is ensured by relieving the cylinder and ram of any possible side loading by the provision of ball seating.
A Rotary Encoder of minimum resolution 0.1mm is provided to measure the deformation of the specimen.
Tension test is conducted by gripping the test specimen between the upper and lower cross-heads.
Compression, transverse, bending, shear and hardness tests are conducted between the lower cross-head and the table.
The lower cross-head can be raised or lowered rapidly by operating the screwed columns, thus facilitating ease of fixing of the test specimen.
Control Panel - Universal Testing Machine
The Control Panel consists of a power pack complete with drive motor and an oil tank, control valves and electronic display unit.
Power Pack - Universal Testing Machine
The power pack generates the maximum pressure of 200 kgf/cm2. The hydraulic pump provides continuously non-pulsating oil flow. Hence the load application is very smooth.
Hydraulic Controls - Universal Testing Machine
Hand operated wheels are used to control the flow to and from the hydraulic cylinder.
The regulation of the oil flow is infinitely variable. Incorporated in the hydraulic system is a regulating valve, which maintains a practically constant rate of piston movement.
Control by this valve allows extensometer reading to be taken.
Principle of Operation for - Universal Testing Machine
Model : UTE
Operation of machine is by hydraulic transmission of load from the test specimen through pressure transducer to a separately housed load indicator.
The system is ideal since it replaces transmission of load through levers and knife edges, which are prone to wear and damage due to shock on rupture of test pieces.
Load is applied by a hydrostatically lubricated ram.
Main cylinder pressure is transmitted to the pressure transducer housed in the control panel.
The transducer gives the signal to the electronic display unit, corresponding to the load exerted by the main ram.
Simultaneously the encoder fitted on the straining unit gives the mechanical displacement to the electronic display unit. Both the signals are processed by the microprocessor and load and displacement is displayed on the digital readouts simultaneously.
Accuracy and Calibration - Universal Testing Machine
FIE Electronic Universal Testing Machine is closely controlled for sensitivity, accuracy and calibration during every stage of manufacture. Machine is calibrated over each of its measuring range in accordance with the procedure laid down in IS 1828: Part1: 1991.
FIE Electronic Universal Testing Machine complies with Grade “A” of class 1 of IS-1828-Part1:1991.
Optional Windows based software available for -
Online graph on PC, Data analysis, Statistics, Point tracing, superimposing graphs to compare with standard, zooming graph etc.
Report customization as per custom requirements.
Proof stress calculation from 0.1% to 1%.
Integration of custom sample.
Facility to export data/results to PDF, EXCEL & CSV formats.
Windows based OS support.
Technical Specifications - Universal Testing Machine
Technical Specifications for - Electronic Universal Testing Machine Model – UTE
Maximum allowable capacity for Tensile & Compression test – 80% of the machine capacity for tensile test and full capacity for compression test.
| MODEL | UNIT | UTE 10 | UTE 20 | UTE 40 | UTE 60 | UTE 100 | UTE 120 | UTE 150 | UTE 200 |
|---|---|---|---|---|---|---|---|---|---|
| Maximum Capacity | kN | 100 | 200 | 400 | 600 | 1000 | 1200 | 1500 | 2000 |
| Measuring range | kN | 0-100 | 0-200 | 0-400 | 0-600 | 0-1000 | 0-1200 | 0-1500 | 0-2000 |
| Load resolution | N | 2 | 4 | 8 | 12 | 20 | 24 | 30 | 40 |
| Load range with accuracy | kN | 2 to 100 | 4 to 200 | 8 to 400 | 12 to 600 | 20 to 1000 | 24 to 1200 | 30 to 1500 | 40 to 2000 |
| Resolution of piston movement | mm | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 |
| Clearance for tensile test | mm | 50-700 | 50-700 | 50-800 | 50-800 | 50-850 | 50-850 | 50-850 | 50-850 |
| Clearance for compression test | mm | 0-700 | 0-700 | 0-700 | 0-800 | 0-850 | 0-850 | 0-850 | 0-850 |
| Clearance between columns | mm | 500 | 500 | 500 | 600 | 750 | 750 | 750 | 750 |
| Ram Stroke | mm | 150 | 200 | 200 | 250 | 250 | 250 | 250 | 250 |
| Straining / Piston Speed (at no load) | mm/min | 0-300 | 0-150 | 0-150 | 0-100 | 0-80 | 0-65 | 0-50 | 0-45 |
| CONNECTED LOAD | |||||||||
| Power | HP | 1.33 | 1.33 | 2.33 | 2.5 | 4 | 4 | 5 | 6 |
| V | 400-440 | 400-440 | 400-440 | 400-440 | 400-440 | 400-440 | 400-440 | 400-440 | |
| ∅ | 3 | 3 | 3 | 3 | 3 | 3 | 3 | 3 | |
| Standard Accessories | |||||||||
| FOR TENSION TEST | |||||||||
| Clamping jaws for round specimens of diameter | |||||||||
| mm | 10-20 | 10-20 | 10-25 | 10-25 | 10-25 | 10-25 | 10-25 | 10-25 | |
| mm | 20-30>/td> | 20-30 | 25-40 | 25-40 | 25-45 | 25-45 | 25-45 | 25-45 | |
| Clamping jaws for flat specimens of thickness | |||||||||
| mm | 0-10 | 0-10 | 0-15 | 0-15 | 0-22 | 0-20 | 0-20 | 0-20 | |
| mm | 10-20 | 10-20 | 15-30 | 15-30 | 22-44 | 20-40 | 20-40 | 20-40 | |
| Width | mm | 50 | 50 | 65 | 70 | 70 | 70 | 70 | 70 |
| FOR COMPRESSION TEST | |||||||||
| Pair of Compression Plates of Dia. | mm | 120 | 120 | 120 | 120 | 160 | 160 | 160 | 160 |
| FOR TRANSVERSE TEST | |||||||||
| Width of rollers | mm | 160 | 160 | 160 | 160 | 160 | 160 | 200 | 200 |
| Diameter of rollers | mm | 30 | 30 | 50 | 50 | 50 | 50 | 50 | 50 |
| Maximum clearance between supports | mm | 500 | 500 | 500 | 600 | 800 | 800 | 800 | 800 |
| Radius of punch tops | mm | 6, 12 | 6, 12 | 12, 16 | 12, 16 | 16, 22 | 16, 22 | 16, 22 | 16, 22 |
Accessories and Consumables - Universal Testing Machine
Downloads - Universal Testing Machine
